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Japan Increases Aircraft Parts Production

Japanese manufacturers are raising production capacity of aircraft components for next-generation models from Boeing and Airbus.


Nabtesco, Japan's leading computerized-equipment manufacturer, plans to enhance the production of its actuators, a tilt-angle and flight-altitude controller attached to the primary flights and tails of aircraft. The company will complete the construction of two production wings at its plant in Gifu Prefecture by next year. Work done at the plant will include surface finishing of metal parts and production of key components.



The company has received orders of the control system for the Boeing 737 Max and 777X, small- and large-seized new-generation aircraft. The new facilities will double the production efficiency by introducing component assembly robots. The enhancement is expected to double monthly production capacity to 1,500 units by 2019.   

  

Production of aircraft components can be a strength to a manufacturer, as it requires particular materials and high level of accuracy. Japanese makers have established their own quality control systems and production skills, which have propelled them to the forefront of the aircraft component industry in Asia.In addition, they have significantly contributed to the local economy and domestic job creation. Most production facilities are located in Japan.


Robotics revolution


Mitsubishi Heavy Industries and Kawasaki Heavy Industries have also decided to add new lines or facilities for producing fuselages for Boeing aircraft.Kawasaki Heavy is currently building a new facility in its Nagoya Works 1 site in Aichi Prefecture, where robots will play a major role in production. The bots will carry out tasks including punching and riveting fuselage panels that used to be done by manual labors. The new system will help achieve stable quality and allow the company to reduce the number of people it employs.


According to the company's president Shigeru Murayama, the Japanese maker wants to gain an edge over competitors on costing, quality and delivery time. To achieve the goal, plant management focused on robots and data will play a key role. 


Mitsubishi Heavy will introduce advanced production management technology at its Hiroshima facilities. The new system aims to maximize revenue by working out an optimal production schedule based on the data collected through parts and machines.


Contract cell and gene therapy manufacturing business in Japan

The collaboration comes as Japan turned over a new leaf as far as regenerative medicine last fall. The country passed a new law, the Revised Pharmaceutical Affairs Act, which grants conditional approval to a regenerative medicine when clinical safety and efficacy are demonstrated. Experts expect Japan to be at the forefront of the clinical application of cell and gene therapy products.

The companies said the global reach of the regenerative medicine market and the advancements in stem cell manufacturing have driven this collaboration. Nikon is likely to benefit from Lonza’s track record in cell manufacturing and it will acquire the technical know-how to differentiate and manufacture cells, including somatic stem cells.


Lonza will not have any ownership of the Nikon facility “but rather support in the training of personnel and provide access to Lonza’s operating procedures and facility design,” Lonza spokeswoman Colleen Floreck told Outsourcing-Pharma.com.

She added: “There are a few competitors (Takara Bio, Fujifilm, and Japan Tissue Engineering) in the contract cell manufacturing space in Japan, however Lonza is the recognized world leader in cell therapy manufacturing, producing many times more than current competition in Japan.”

The Japanese market for gene and cell therapies is expected to be worth 170bn yen ($1.42bn) in 2030 and 420bn yen ($3.51bn) in 2050, Floreck said.
The Tokyo/Yokohama area of Japan is currently under consideration for the site location of Nikon’s new facility.

Andreas Weiler, Head of Emerging Technologies, Lonza Pharma & Biotech, added: “We are utilizing our expertise built over the last decade to work together with Nikon in bringing high-quality, innovative development and manufacturing to Japan. Because of its work in iPSC [induced pluripotent stem cell] technology, we believe Nikon is an ideal partner for this collaboration in regenerative medicine.”

Nikon also plans to develop equipment and disposables needed to optimize the manufacture of high-quality cells, along with hardware and software from Japan to the international market.

“Lonza will be able to work closer with Japanese regenerative medicine customers who will initiate production at the Nikon facility and then progress into world market,” Floreck added. “This need for additional capacity will allow them to transition into an existing larger-scale Lonza Cell Therapy facility with minimal technology transfer.”

Source : http://www.outsourcing-pharma.com/

Japan Manufacturers, Manufacturers Japan, Japanese Manufacturers, Manufacturing companies Japan

Manufacturers of Japan have been ahead of rest of the world in automation and best practices implementation in manufacturing industry. Japan is the 10th largest manufacturing country in the world. Manufacturers of Japan are the world’s most competitors in research and development. Though they lack in natural resources they are the best competitors in the world. The Japanese government does many favors to the manufacturers like Law on special Measures for Industrial Revitalization and Innovation to support business reconstruction and business in various industries.




The advantages of Japanese manufacturers are infrastructure, environment, energy, creative industries, healthcare, robotics and space as focus industries. Japan manufacturers have dominated auto and electronics industries all over the world. Auto parts, automobiles and electronics are the highest exports of the country. The challenges of Japan manufacturers are high taxation, currency volatility, rapidly aging population and scarcity of natural resources. Japan manufacturers have the advantage of incentives to locate facilities in Japan.

Japan manufacturers are the major producers of computers, consumer electronics, copper, semi conductors, iron and steel. Manufacturers of Japan are now showing extensive interests in aerospace, textiles, ship building and pharmaceuticals among others. The manufacturing output growth in January 2014 is a record high. Higher in manufacturing leads to higher exports in the country. Due to strong demand in local global markets business conditions have increased strongly at Japanese manufacturers.


Manufacturing employment in Japan has rose with new opportunities. Successive Japanese manufacturers are available in Bizbilla.com. Bizbilla enables global traders to get connected with Japan manufacturers and traders.